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Projects3739 Middle Line, Tilbury, ONSolar
H&H Wood Products Inc. logo

124.7 kW rooftop solar offsetting 99.4% of electricity at a wood products manufacturer in Tilbury, Ontario

Commercial solar delivering 99.4% annual electricity offset for a wood products manufacturing facility in Ontario.

Hero — 124.7 kW rooftop solar offsetting 99.4% of electricity at a wood products manufacturer in Tilbury, Ontario
Completed May 15, 2025·3739 Middle Line, Tilbury, ON
The Challenge

A high daytime load against a roof asset approaching the end of its replacement cycle.

Wood products manufacturing facilities typically operate with steady annual electricity demand driven by machinery, material handling, ventilation, and facility systems. Electricity remains a meaningful operating cost that is difficult to reduce through efficiency measures alone.

At H&H Wood Products, the objective was to significantly reduce reliance on grid electricity while maintaining stable production operations. The challenge was achieving a near-complete annual electricity offset within the physical and operational constraints of an existing manufacturing facility.

The Solution

Size to the service. Mount without penetrations.

A rooftop solar PV system was engineered with capacity and layout determined based on roof availability, electrical infrastructure, and operational requirements specific to wood products manufacturing.

Rather than maximizing installed capacity, the design focused on precise alignment between annual generation and usage. This resulted in a solar system capable of offsetting nearly all of the facility’s annual electricity consumption while integrating seamlessly into existing operations. The system reached commercial operation on May 15, 2025.

Results

The numbers, then the consequence.

152MWh
Annual production
99.4%
Electricity offset
124.7kW
System size · DC
May 15, 2025
Commercial operation
  • 01152,013 kWh of solar electricity generated annually.
  • 0299.4% of the facility's annual electricity consumption offset by solar.
  • 03Minimal ongoing reliance on grid electricity for day-to-day operations.
  • 04System commissioned May 15, 2025.
Environmental impact
9.6 tonnes CO₂e avoided each year.

Equivalent to removing 2 passenger vehicles from Ontario roads annually.

Ontario grid factor · 0.0634 kg CO₂e / kWh
Technical summary

For the facilities and engineering audience.

The system consists of 124.7 kW DC (215 Thornova Solar modules) paired with 100 kW AC via SolarEdge inverter technology. Designed as a commercial solar installation for a manufacturing facility, the system was sized to closely match the facility’s annual electricity consumption profile.

SolarEdge inverter architecture supports optimized performance monitoring and long-term reliability. Ongoing production visibility and asset performance can be supported through a structured solar operations and maintenance program.

Operational context

Facility characteristics that shaped the design.

  • Wood products manufacturing facility with consistent annual electricity demand
  • Electrical loads driven by production equipment, ventilation, and site services
  • Existing rooftop suitable for high-utilisation solar deployment
  • Annual load profile enabling near-complete electricity offset without operational disruption
Equipment

What was installed.

Solar Modules
Thornova Solar modules (215 modules)
Selected for durability and long-term performance in manufacturing environments.
Inverters
SolarEdge inverter
Supporting optimised performance, monitoring, and system reliability.
Racking
TerraGen rooftop racking
Engineered to integrate with the existing roof structure and site conditions.
P R O J E C T · G A L L E R Y
racking detail
racking detail
installation
installation
wiring mid install
wiring mid install
installation in progress
installation in progress
inverters exterior
inverters exterior
completed aray
completed aray
Knowledge Centre

Related Questions

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N E X T · S T E P
Solar · Next step

Evaluating rooftop solar for a commercial or industrial facility? Understanding how solar aligns with your consumption profile and long-term objectives is the first step.

What an assessment covers
  • ·Roof structural and shading review
  • ·Annual production model
  • ·Net-Metering interconnection check
  • ·Incentive & financing stack
  • ·Two-scenario capital plan